ENG06083 2019 Manufacturing and Engineering Technology 202
Full Title
Manufacturing and Engineering Technology 202
Transcript Title
Manufacturing and Engineering
Code
ENG06083
Attendance
N/A %
Subject Area
ENG - Engineering
Department
MEMA - Mech and Manufact Eng
Level
06 - Level 6
Credit
05 - 05 Credits
Duration
Semester
Fee
€
Start Term
2019 - Full Academic Year 2019-20
End Term
9999 - The End of Time
Author(s)
Brian Hanrahan, Paul Ferry, David McMoreland, Jonathan Kelly
Programme Membership
SG_EMECL_B07 201900 Bachelor of Engineering in Mechanical Engineering
SG_EPREC_B07 201900 Bachelor of Engineering in Precision Engineering and Design
SG_EMECL_C06 201900 Higher Certificate in Engineering in Mechanical Engineering
Description
This module is designed to further develop a student’s practical workshop skills while also giving in-depth knowledge to non-traditional manufacturing techniques commonly used in industry. On completion of this module a student should have acquired the skills to successfully plan and complete the manufacture and assembly/disassembly processes of mechanical systems, taking into account the associated maintenance operations of a mechanical system.
Learning Outcomes
On completion of this module the learner will/should be able to;
1.
Apply workshop safety, use personal protection equipment (PPE) correctly, and employ good work practices to avoid accidents.
2.
Manufacture engineering components with increasing complexity using workshop equipment and processes such as milling, turning and grinding.
3.
Demonstrate a good understanding of machines and machine operation including dismantling, assembly, alignment, operation and maintenance of machines, with knowledge of power transmissions, bearings, lubrication and seals.
4.
Describe non traditional manufacturing and and other manufacturing processes commonly used in industry to produce complex components including, forming, casting and moulding processes.
5.
Develop a process plan for machined components.
Teaching and Learning Strategies
Practical and theory based delivery & learning. The module includes 4 hours per week in the workshop to facilitate learning by doing and 1 hour per week theory lecture
Module Assessment Strategies
Practical Evaluation of Assignments and Theoretical Continuous Assessment
Repeat Assessments
Repeat Attend practical component. Repeat assessment of theory.
Indicative Syllabus
Understanding of workshop safety, personal protection, general health and safety
Manual process, use of hand tools and power tools
Measuring equipment, dial gauges, verniers
Centre lathes, construction operation, speeds, screw cutting of centre turning
Jointing process, all types of welding, brazing, soldering
Bearing, types of bearings, seals, gaskets and greases
Hydraulics, systems, components, pumps ,motors pressure relief valves, cylinders
Grinding machines
Principles of operation of the internal combustion engine, cycles, types of engine, auxiliary systems
Drive trains, ratios, torques, synchromesh hubs, selector mechanisms
Drive belts, chains, clutches, couplings
Sheet metal bending, forming, shaping
Grinding processes, composition of grinding wheels, care of wheels and balancing
Advanced Manufacturing
Electrical discharge Machining RAM & Wire, Ultrasonic machining, Chemical machining, Abrasive Jet machining, Powder Metallurgy, Rapid Prototyping.
Coursework & Assessment Breakdown
Coursework & Continuous Assessment
100 %
Coursework Assessment
| Title | Type | Form | Percent | Week | Learning Outcomes Assessed | |
|---|---|---|---|---|---|---|
| 1 | Practical Evaluation of Projects | Coursework Assessment | Practical Evaluation | 60 % | OnGoing | 1,2,5 |
| 2 | Continuous Assessment of Theory | Coursework Assessment | Assessment | 40 % | OnGoing | 3,4 |
Full Time Mode Workload
| Type | Location | Description | Hours | Frequency | Avg Workload |
|---|---|---|---|---|---|
| Workshop / Seminar | General Engineering Workshop | Practical | 4 | Weekly | 4.00 |
| Lecture | Flat Classroom | Theory | 1 | Weekly | 1.00 |
| Independent Learning | Not Specified | Self study | 3 | Weekly | 3.00 |
Total Full Time Average Weekly Learner Contact Time 5.00 Hours
Required & Recommended Book List
Recommended Reading
2008 Manufacturing Processes for Engineering Materials Prentice Hall
ISBN STANFORD:36105131783347
2008 Manufacturing Processes for Engineering Materials Prentice Hall
ISBN STANFORD:36105131783347
This new edition of Manufacturing Processes for Engineering Materials continues its tradition of balanced and comprehensive coverage of relevant engineering fundamentals, mathematical analysis, and traditional as well as advanced applications of manufacturing processes and operations. Updated and thoroughly edited for improved readability and clarity, this book is written mainly for students in mechanical, industrial, and metallurgical and materials engineering programs. The text continually emphasizes the important interactions among a wide variety of technical disciplines and the economics of manufacturing operations in an increasingly competitive global marketplace.
Recommended Reading
2004 Workshop Processes, Practices and Materials Elsevier
ISBN 9780750660730 ISBN-13 0750660732
2004 Workshop Processes, Practices and Materials Elsevier
ISBN 9780750660730 ISBN-13 0750660732
Workshop Processes, Practices and Materials is an ideal introduction to the workshop environment for students ready to embark on a career in engineering, or anyone who will be making use of an engineering workshop. Bruce Black distils workshop techniques and technology in a simple and straightforward style, with hundreds of useful illustrations included throughout the book. The third edition of this comprehensive and well-established text has been updated throughout, now featuring end of chapter review questions to aid student learning, and also includes new chapters on Moving Loads, as well as Drawing, Specifications and Data, with expanded material on Safety and Measuring Equipment. The broad coverage of this text ensures it will meet the requirements of a wide range of engineering courses world-wide. The new edition has matching to Performing Engineering Operations (PEO Level 2), covering units 1, 3, 4, 5, 9, 11 and 12, and will continue to cater for other courses at this level such as Intermediate GNVQ, BTEC First, Vocational GCSE and a range of NVQ Level 2 engineering courses from City and Guilds in the UK. * Practical workshop text, provides the essential information on workshop practice needed by all students new to the field of mechanical engineering * Simple and straightforward writing style, highly illustrated throughout, to increase accessibility for the reader * New feature - end of chapter Review Questions, to aid student learning
Recommended Reading
2012-10-02 Fundamentals of Modern Manufacturing Wiley
ISBN 1118393678 ISBN-13 9781118393673
2012-10-02 Fundamentals of Modern Manufacturing Wiley
ISBN 1118393678 ISBN-13 9781118393673
This text is an unbound, binder-ready edition. Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, 5th Edition, is designed for a first course or two-course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. Given its coverage of engineering materials, it is also be suitable for Materials Science and Engineering courses that emphasize Materials Processing. In addition, it may be appropriate for technology programs related to the preceding engineering disciplines. Most of the books content focuses on Manufacturing Processes (about 65% of the text), but it also covers Engineering Materials and Production Systems.
Recommended Reading
1979 Workshop Processes, Practices, and Materials Hodder Education
ISBN 0713134097 ISBN-13 9780713134094
1979 Workshop Processes, Practices, and Materials Hodder Education
ISBN 0713134097 ISBN-13 9780713134094
Module Resources
Non ISBN Literary Resources
Dick Jeffrey, Principles of machine operation and maintenance.
Journal Resources
nan
URL Resources
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Other Resources
None
Additional Information
None