AUTO06030 2019 CIM and Automation Technology 202 (Mechanical)
Full Title
CIM and Automation Technology 202 (Mechanical)
Transcript Title
CIM and Automation Technology
Code
AUTO06030
Attendance
75 %
Subject Area
AUTO - Automation
Department
MEMA - Mech and Manufact Eng
Level
06 - Level 6
Credit
05 - 05 Credits
Duration
Semester
Fee
€
Start Term
2019 - Full Academic Year 2019-20
End Term
9999 - The End of Time
Author(s)
Eamonn Price
Programme Membership
SG_EMECL_B07 201900 Bachelor of Engineering in Mechanical Engineering
SG_EPREC_B07 201900 Bachelor of Engineering in Precision Engineering and Design
SG_EMECL_C06 201900 Higher Certificate in Engineering in Mechanical Engineering
Description
This module will cover control of pneumatic systems using Programmable Controllers, Robotics and Vision systems.
Learning Outcomes
On completion of this module the learner will/should be able to;
1.
Demonstrate an understanding of safety procedures in relation to programming.
2.
Demonstrate an understanding of PLC hardware, including programming techniques using state-transition methods.
3.
Apply PLC programming techniques to control DC motors.
4.
Demonstrate an understanding of Robot terminology and basic programming techniques.
5.
Demonstrate an understanding of image processing and vision systems.
6.
Design and implement an automation based system to link with the CDIO module.
Module Assessment Strategies
Contiouous assessment through laboratory work and mid term paper. Course overview assessed via final exam.
Indicative Syllabus
Sensors
Proximity switches: inductive, capacitative, magnetic (reed) and optical.
PLC Control
CPU, memory, I/O unit, timers, counters, PLC scanning and operation.
PLC addressing, programming methods: ladder, instruction list, function block. Use of block instructions.
Latching, use of timers and counters. Sequential function chart (GRAFCET). PLC control of pneumatic cylinder sequence to include, A+A-, A+B+A-B- etc.
Safety
Hazards associated with fluids under pressure, actuators in motion and electricity. European safety standards and safety procedures.
Emergency stop and automatic shutdown. Safe restart. Safety enclosures and mechanical interlocks.
Electrical approaches to include safety relays and two-hand safety.
Principles of fail-safe systems.
Safety issues in using a PLC as the controller in pneumatic systems.
Indicative Practicals/Projects
Work in teams to design implement and operate a system in conjunction with other disciplines as part of the CDIO philosophy.
Explanation of safety procedures and demonstration of safe working practices in the laboratory.
Demonstration of safe working practices in the workshop. Hazards associated with fluids under pressure, actuators in motion and electricity.
.PLC control of circuits with electro-pneumatic components, proximity switches, relays and timers.
PLC programming techniques applied to electo-pneumatic control of cylinder sequencing.
Demonstration of robot coordinate systems and robot programming.
Use a Robot simulation software package e.g. COSIMIR to program a robot to perform pick and place tasks.
Use a proprietary vision system to detect features and sort components.
Coursework & Assessment Breakdown
Coursework & Continuous Assessment
40 %
End of Semester / Year Formal Exam
60 %
Coursework Assessment
| Title | Type | Form | Percent | Week | Learning Outcomes Assessed | |
|---|---|---|---|---|---|---|
| 1 | Practical Evaluation lab practicals | Coursework Assessment | Assignment | 40 % | OnGoing | 1,2,3,4,5,6 |
End of Semester / Year Assessment
| Title | Type | Form | Percent | Week | Learning Outcomes Assessed | |
|---|---|---|---|---|---|---|
| 1 | Final Exam | Final Exam | UNKNOWN | 60 % | End of Term | 1,2,3,4,5 |
Full Time Mode Workload
| Type | Location | Description | Hours | Frequency | Avg Workload |
|---|---|---|---|---|---|
| Lecture | Lecture Theatre | Theory | 1 | Weekly | 1.00 |
| Practical / Laboratory | Engineering Laboratory | Practical work - E2022 | 2 | Weekly | 2.00 |
Total Full Time Average Weekly Learner Contact Time 3.00 Hours
Module Resources
Non ISBN Literary Resources
|
Authors |
Title |
Publishers |
Year |
|
Kevin Collins |
PlC Programming for Industrial Automation |
Diggory Press |
2007 |
|
Andrew Parr |
Hydraulics and Pneumatics |
Newnes |
2003 |
|
William Bolton |
Mechatronics |
Pearson |
2003 |
|
Pinches and Callear |
Applied Pneumatics |
|
|
|
Bolton |
PLC Progranmming |
|
|
|
Festo |
|
|
Other Resources
None
Additional Information
None